CAROLINA AEROTECHCAROLINA AEROTECH
Dedicated structural engineering support for aerospace OEMs, suppliers, and operators. Expert analysis, accelerated certification timelines, and scalable capacity for program demands—from concept through production maturity.
EXPLORE PARTNERSHIPOn-site and remote engineers embedded in your programs. Flexible resource scaling, rapid mobilization, and seamless integration with OEM, supplier, and operator teams.
Full FEA capabilities for primary structure, components, and assemblies, including static stress analysis and fatigue & damage tolerance assessment. NASTRAN, Abaqus, ANSYS expertise with turn-key deliverables and integrated reporting.
Stress reports, fail-safe documentation, and FAA/EASA package preparation. Direct experience with OEM certification strategies and regulatory coordination.
Topology optimization, material selection, and manufacturing-aware design for cost and weight reduction. Test planning, instrumentation support, and FEA-to-test correlation from ground testing through first flight and type certification campaigns.
Expedited field issue resolution, damage assessment, and continued airworthiness analysis. Production break-fix support and retrofit engineering.
Custom technical training for client engineering teams — FEA methodology, certification processes, and tool-specific workshops in NASTRAN, Abaqus, and ANSYS. Accelerate onboarding and build lasting in-house capability alongside our embedded support.
Damage tolerance analysis and crack growth assessment supporting continued airworthiness of an in-service fuselage cracking issue. Established inspection intervals and residual strength margins, delivering design fixes within a 6-week timeline to minimize fleet downtime.
Structural design and certification support for a narrow-body P2F conversion program, including main deck cargo door cutout, floor beam and frame reinforcement, and side cargo restraint system design. Led structural substantiation and coordinated FAA STC approval for the modified airframe.
Embedded structural engineering team supporting OEM certification effort. Led root-cause analysis of flutter margin concerns, developed mitigation strategies, and prepared FAA supporting documentation. Enabled on-schedule Type Certificate release.
Add 5-50 engineers within weeks. No recruitment delays. Dedicated teams or flexible hourly support matched to your program timeline.
Founded by and staffed with former OEM and operator leads. Understand your processes, requirements, and certification pathways. Seamless integration with internal teams.
Proven ability to compress schedules while maintaining quality. Experience with expedited certification and rapid design iterations.
Analysis, design, certification, and testing support. Single integrated point of contact. Eliminate coordination overhead with multiple vendors.
Active FAA/EASA coordination. Streamlined approval processes. Experience with special conditions and novel designs.
Fixed-rate staffing models and time-and-materials engagement options. No surprises. Transparent resource allocation and billing.
